Free practice · no sign-up

Free PLC troubleshooting exercises

Read the print, take the operator's complaint, and find the fault with a virtual multimeter — the same way you would at a real panel. Every reading comes from a live circuit, so the meter never lies.

  1. 1

    Read the complaint

    What the operator says on the radio.

  2. 2

    Probe the circuit

    Place red and black leads, press buttons, read volts.

  3. 3

    Name the faulted device

    Submit your diagnosis and see the root cause.

Conveyor 2 won't start

Operator: 'I press start on Conveyor 2 and absolutely nothing happens. No light, no hum, nothing.'

Print BLOWN-CONTROL-FUSE

24VDC control circuit: fused control power feeds an E-stop, a normally closed stop button, a start button, an overload contact and the M2 contactor coil.

L1 +24VDC COMRung 1 — M2 contactor controlFU-1ES-1PB-2PB-1OL-2MM2L1101102103104105N

01 Land probes on two wire numbers.

02 Operate field devices on the print.

03 Green is energized; amber is open.

04 Prove the fault before submitting.

Ready for real plant work orders?

A free account saves your service reports and opens these tickets on the plant floor:

  • Apex Packaging

    CV101 induct conveyor won't start

  • Apex Packaging

    PE205 never registers parcels

  • Vanguard

    RB03 cell won't reset after gate closed

  • Vanguard

    Light curtain LC-07 channel 2 drops out

  • Cascade Municipal Water

    Wet well level LT-201 reads 0%

  • Cascade Municipal Water

    Dosing pump P-301 won't run in AUTO

Create a free account